How to test arctic cat cdi box

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Sean: Unfortunately, CDI boxes have to be built to the specific vehicle in question. Consumer Product Safety Commission (CPSC), Arctic Cat Inc. Arctic Cat ATV 2002 500 AUTOMATIC TRANSMISSION RED - A2002ATM4BUSR Wiring Harness Assembly. there are no cut wires and there are no cracks on plastic casing. Joined Sep 30, 2008. New OEM Arctic Cat Cdi Unit. OEM Style Arctic Cat CDI Box 15_001 for a 2005 Arctic Cat ATV 90 4-Stroke 2x4 Auto. Al’s Snowmobile Parts Warehouse “Used Parts Are Us” (1964 to present) 3868 Pine Hill Rd Newport, VT 05855 (802) 487-1000 • 24-hour FAX: (802) 487-1015 2003-2008 Arctic Cat 400 CDI Unit Repair Service. You have a ground wire coming from your stator and your CDI/ECU box. It will idle fine an rev. Re-test your pulser coil direct at the stator plate to be sure that the problem is not in the wires itself! Hope it helps! Arctic Cat CDI. A capacitor discharge ignition box (CDI) box is used in motorcycles, turbine-powered aircraft, outboard motors, and some cars. OEM Replacement This part is aftermarket equipment designed to replace the original Below is a list of successfully repaired units. All feedback has been positive so far. Disconnect the main wires coming from the CDI box. by Arctic Cat. o Check CDI for > +11 VAC from Stator Wiring o Check for + 4-6 VAC pulses from Pulse Coil (often called Pickup Coil) at CDI o If both input voltages are okay at CDI Check for 300-400 VAC pulse from CDI to Ignition Coil If NO change CDI If YES, change Ignition Coil Starter engages rapidly but engine does not turn over: In order to be able to post messages on the Off-Road Forums & Discussion Groups forums, you must first register. First tank of gas and under 90 miles on the sled the motor seized. The box amplifies the small signal generated from the spinning magnet located in front of the pickup coil in the stator, just before top dead center Grandson has quad 2006 Artic Cat DUX 90 that has no spark is there a way to check the coil or CDI BOX coil you can test if you have a coil tester but doubt you do. I have a 2004 arctic cat 90 my son was riding and it just died !!! I checked all connection . Country Cat is a full line Arctic Cat, E-Z-GO, and Textron off Road dealer that opened it's doors in November 1991. Does the CDI box produce the spark? thanks for any help!!! 0. All common problems for older sleds (stopping spark). I'm having a problem getting a CDI unit that works. 6. Now I can't get any spark to plug. A new Arctic Cat Revolution-PRO Rev Limiter is an easy-to-install part and will make your Quad better than before. CDI Box s have been the best way to make the engine more efficient, and this revolutionary Quad Ignition performance chip is no different. 95. In addition, this unit offers a Parts Reloaded : CDI Box - Tools / Hardware Apparel ATV / UTV PWC Snowmobile Motorcycle Scooter Dirt Bike Watercraft CLEARANCE Go Cart snowmobile, snomobiling, parts Country Cat is a full line Arctic Cat, E-Z-GO, and Textron off Road dealer that opened it's doors in November 1991. There’s a simple way to bypass the CDI for purpose of diagnostics if you fear the $300 investment to determine whether that is indeed culprit: Ground the wire coming from the stator to the motor. Part # 3313-436. The image will only represent what the item looks like on the vehicle if shown. Attach a jumper wire from the positive battery terminal to the positive wire on the ignition coil. Issues with engine codes. I replaced ignition coil, cap, wire, and plug. " Parts Reloaded : CDI Box - Tools / Hardware Apparel ATV / UTV PWC Snowmobile Motorcycle Scooter Dirt Bike Watercraft CLEARANCE Go Cart snowmobile, snomobiling, parts Honda ATV Coils, CDI Boxes, Points & Condensors & Voltage Regulators. The parts list calls for a 4XE-85540-00-00 CDI unit. Skip to the end of the images gallery. 00 Add to cart; FIREPLUG CDI for 1975-76 KAWASAKI KX400 Motorcycle $ 195. In the carburetors the magnets inside the slides come off killing the spark. Part # REP2 3402-683 3530-040. We have electricity to the CDI box but no spark, any suggestions on either the spark problem or pulling the flywheel? Arctic Cat DVX 90 Ignition Boxes Inc offers both OEM style aftermarket replacement CDI boxes. o Check CDI for > +11 VAC from Stator Wiring o Check for + 4-6 VAC pulses from Pulse Coil (often called Pickup Coil) at CDI o If both input voltages are okay at CDI Check for 300-400 VAC pulse from CDI to Ignition Coil If NO change CDI If YES, change Ignition Coil Starter engages rapidly but engine does not turn over: Joined Dec 4, 2004. OEM Replacement and Performance CDI Boxes for ATV & Motorcycles. The bike already would go anywhere on the trails but it now has more power and torque to get up steeper hills and get ahead of the competition in a race. CDI Box for Arctic Cat Panther 370 440 / Z 370 / Z 440 2000-2008 The only real way to test your CDI box is to swap it out with another known good unit from the NEW CDI’s under development: T1 Arctic Cat / Kawasaki CDI: Appears we have success with this CDI design. I do not know where CDI Box for Arctic Cat Panther 370 440 / Z 370 / Z 440 2000-2008 The only real way to test your CDI box is to swap it out with another known good unit from the Grandson has quad 2006 Artic Cat DUX 90 that has no spark is there a way to check the coil or CDI BOX coil you can test if you have a coil tester but doubt you do. $234. Unfortuantely if it is the CDI box which it probably is = bad news! But I have som good news. There is 1 product. 00 Add to cart; FIREPLUG CDI for 1977-79 KAWASAKI KE250 Motorcycle $ 195. Please send us an email for the next service deadline and how to send in the part. Advanced Engine, Inc. The trigger tells the box to fire, the box determines when to fire which coil with the capacitors, and zap goes the spark plug, ad infinitum. We feel this success has been attributed to living by the motto: "Commitment to Service, Passion for Excellence. Performance Capacitor Discharge Ignition by Procom®. 5) Engine Kill Switch. 3,867 Posts. Comes complete with the Copperhead® CDI and a machine specific wiring harness with mating connectors. We need your unit here. new cdi box installed kicked started an ran for about 20 min. start with a good starter and fully charged ba A forum community dedicated to Arctic Cat Prowler UTV owners and enthusiasts. $55. Please check to see if your stock CDI unit has these numbers on it. In this forum, I posted a link for Arctic Cat service manuals. 9 Grams Item part number ‎RM02203--A--AC Manufacturer Part Number As for the CDI box it is integrated, As in circuit board. February 4, 1999. FIREPLUG CDI for 1974~76 Yamaha DT400B/C, DT360A, MX400B, IT400C, YZ400C Motorcycles $ 185. " Discussion Starter · #1 · Dec 19, 2009. This is a direct plug-in replacement. 62 x 12. The re-mapped built-in timing curve can add huge horsepower to your machine 2003 arctic cat 400 4x4 atv has no spark new stator 2 different cdi boxes if i pull the coil wires off the harness and use a test light to roll over the engine when i touch the test light to the wihte wire it will arc with the key on, wont do it again until i shut the ignition off and turn it back on. I was able to find a site online that either builds their own aftermarket CDI for this year or they refurbish them or something. I switched my 2000 over to a 93 cdi and complete ignition at the very end of last year and expect noticable gains for this year. However, the 4th file down from the list is ALL the schematics for ALL Arctic Cat ATV's & Sleds from the year 2000-2009. Used, and unsure if it still works because I haven't been able to test it. Suzuki ATV CDI Boxes & Voltage Regulators. In 1980 cat went to a normally closed ignition system. Sp1 Gas Susp Shock A C Center Cat 95 00 Su 04026 All Terrain Depot. There are usually 5 wires coming out of the CDI box. OEM Arctic Cat Part. Hello There, I just bought back a 1980 Arctic Cat El tigre 5000 f/a that used to belong to my dad. Specificly on Battery EFI sleds check the 2 realys on the back of the ECU. 2003-2005 Arctic Cat 250 Performance CDI Unit. Please enter your desired user name, your email address and other required details in the form below. the pulser coil is in direct relation with the CDI box, if you have 0, the problem is the pulser coil. These 1999-model snowmobiles could have faulty drive clutches due to the use of a contaminated alloy in manufacturing. Make sure the ground is clean, tight and that the ground wires are not broken/loose. I have a 1997 Arctic cat 580ZR EFI. You should have a ground wire coming from your stator and your CDI/ECU box. FISHING REPORT. We purchase unwanted ATVs and Snowmobile text and photo to us. also get voltage to the 2 5+. I get it slapped in the sled and i still have no spark. I have replaced fuel pump, fuel filter ,rebuilt carb, new plugs ,compression is 160 psi both cylinders. That could be why the CDI fried. 660. To check if the ground is good just do a ohm check, it should REV-PRO Arctic Cat CDI Box can be adjusted quickly and easily to reach an even or a higher rev range than the stock set in order to override factory top end limit. 00 Add to cart This Arctic Cat 3530-032 CDI UNIT fits the following models and components:. Come join the discussion about performance, off roading, safety, classifieds, troubleshooting, maintenance, and more! Full Forum Listing Grandson has quad 2006 Artic Cat DUX 90 that has no spark is there a way to check the coil or CDI BOX coil you can test if you have a coil tester but doubt you do. 2003-2008 Arctic Cat 400 CDI Unit Repair Service. WASHINGTON, D. The one currently on the ATV works but there seems to be a problem with the spark advance curve. There is no real good way to test the CDI other than swapping the box out with a known good CDI box. to about 1. The basic CDI system is a trigger mechanism, coils, and a box, often black, with capacitors and other circuitry inside. 79 was normally open system so the cdi from a 79 won't work on the 80 without changing the stator, cdi, switches and wiring harness. OEM Part Number: 3402-683 (QTY 1) Item only fits specific models listed. PO Box 826 Manorville, NY 11949 631. Check at your stator plate if you have a bad connection or something like that. 5K then starts bogging down sputtering, popping Arctic Cat CDI Box. I got a 1979 arctic cat pantera 5000. Mostly concerning CDI boxes and ignition coils for more technical information feel free to message me, I'll send you some good info Ensure that you test the side that comes from the stator rather than the side heading to the CDI box. Arctic Cat ATV 2002 500 AUTOMATIC TRANSMISSION GREEN - A2002ATM4BUSG Wiring Harness Assembly This is the Highly Detailed factory service repair manual for the2011 ARCTIC CAT 550 ATV, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. Snowmobile Parts Windshields 2 Up Deluxe 1994 1995 1996 17 Smoke. Higher top speed and lots more torque. 99. Repair manual points to cdi box … read more Buy PerFormance, New CDI Module Box For Replacing ARCTIC CAT 250 2X4 4X4 1999-2005: Electronic Ignition - FREE DELIVERY possible on eligible purchases,buy the latest best merchandise,satisfaction guarantee,buy them safely,time limit of 50% discount,with lowest price and comfort guarantee. pulled plug held against motor no spark. Kawasaki ATV CDI Boxes & Voltage Regulators. Back Order. We started small and over the years have grown to become one of the largest powersports dealers in the United States. Works: OEM# 32900-19B40 Denso 070000-2490. As for the CDI box it is integrated, As in circuit board. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. The first thing to check are the connections from the stator to the cdi. It is a large file (about 438 megs) but it I have a 2003 arctic cat atv 400 atomatic 4x4 green. 00 Add to cart; FIREPLUG CDI for 1977-82 SUZUKI PE-175/250/400 Motorcycle $ 195. In addition to dischargin’ those capacitors, the box may also influence your rev Don't try fitting it to a different loom unless you don't mind blowing it, if all the connections are the same & the wire colours are the same then it may work but it may blow There is no easy check for the CDI unit so it has to be done by a process of elimination 1st try checking the resistance of the pick-up (pulsar) coil (around 150-300 ohms will do) Then check for continuity between the HP CDI Box for Arctic Cat 375 400 500 Automatic & Manual TBX TRV 500 | Kawasaki KFX 400 | Suzuki LTZ 400 2002-2009 The only real way to test your CDI box is to There’s a simple way to bypass the CDI for purpose of diagnostics if you fear the $300 investment to determine whether that is indeed culprit: Ground the wire coming from the stator to the motor. I have spoken with an AC rep and even though people claim the 2001 cdi was a good cdi, the AC rep told me none of the 3-d ignitinos had as much timing as some of the older t-cat cdi boxes. Our high energy and repetitive fire ignition allows Check my thread for my 81' Cat Tiger we literally went through through this about 3 days ago. Description. USER SINCE 6/8/06. " PeakRPM CDI; CDI Box for Arctic Cat DVX 400 2006-2008 | Kawasaki KFX 400 2005-2006 | Suzuki LTZ 400 Quadsport Z400 2005-2008 The only real way to test your CDI Country Cat is an Arctic Cat, E-Z-GO, Kawasaki, and Textron off Road dealer that opened it's doors in November 1991. it is not getting spark. factory engines will be sluggish without fuel programming recalibrate to work around or over the top rotational speed. An electrical system section in an Arctic Cat 650 H1 repair manual outlines electrical component specifications and how to test them. Polaris ATV CDI Boxes, Coils & Voltage Regulators. Other subjects of discussion might include RPM limiter, battery, starter motor and relay, CDI unit, regulator/rectifier, headlights/taillights, engine brake actuator or output-to-actuator voltage. Will have it added for availability in the near future. 2003-2009 Kawasaki KVF/Prairie/Brute Force The Copperhead® CDI is a replacement CDI for the 2003-2009 carbureted ATV's with Kawasaki 650/700 engines. Follow the Maintenance Schedule recommendations to ensure that the all-terrain vehicle (ATV, Utility, Quad) is in peak operating condition and the emission levels are within the standards set by the your states/county Resources Board. I do not know where I have no spark on my 94 ext and it has a new stator and cdi box and igntion coil. Cdi Box Arctic Cat 340 440 500 Cc Carb F C Bearcat Cheetaナ Rmstator. , is recalling about 11,500 snowmobiles. I have a 2003 arctic cat atv 400 atomatic 4x4 green. Make sure all connections are free of moisture, are tight and use a little bit of dielectric grease on it. CDI cant be tested. Add to Wish List Add to Compare. Part # 2243. Country Cat is an Arctic Cat, E-Z-GO, Kawasaki, and Textron off Road dealer that opened it's doors in November 1991. Skip to the beginning of the images gallery. Yamaha ATV Coils, CDI Boxes, Stators & Voltage Regulators. We were cleaning up my friend's 1976 Arctic Cat Jag 3000, it has Gas and Compression but no spark, tried pulling the flywheel and had no success. We started small and over the years have grown to become the largest Arctic Cat dealer in the world. Still no spark. 8475 A Downloadable Arctic Cat ATV repair manual is a digitally transmitted book of repair instructions containing maintenance, troubleshooting, service and repair information for the off-road four-wheeler vehicle. The picture could be generic. If you have no spark and your trigger tests ok, your stator tests ok and you have tried a new set of coils then we’re possibly looking at a bad CDI box. When arctic cat calibrated the efi system for 2011 engineers couldnt factor some of the high concentrations of ethanol that exist in certain regions of the country. Please note this item is not a vehicle. The engine started bogging on the previous owner and shut off right away while he was riding it. OEM Style Arctic Cat CDI Box 15_001 for a 2005 Arctic Cat ATV 90 Y-12 Youth - Utility. I bought it a couple days ago and cant figure it out. This is a Arctic cat Zrt CDI box. I have checked the wires looking for a short and found none. Performance CDI Box for the Arctic Cat Prowler 650 increases the rev limit by 1,000 rpm over stock for forward gears & 500 rpm over stock in reverse. You can temporarily bypass a CDI box for troubleshooting purposes. AIE motor 4-cross 200, SUV-Styling ATV (50615) Arctic Cat 300 (32900-19B40, 070000-2490, QAC49) Arctic Cat 300 denso (32900-19B50, 070000-2500) Arctic Cat 375 quad (J112, 38F0, CB7212, 1G03) Arctic Cat 400 DVX400… I have 2002 arctic cat 400 4x4 atv 6,000 miles never had any problems. CDI Box fits for Arctic Cat 400 Kawasaki KFX400 Suzuki Quadsport Z400 2005-2008 Strong point: Designed to enhance overall performance, increase rpm by over 1000rpm. Wake the bike up it did. Ecu codes arctic cat. The computer is getting power when I pull the starter (cylinders are flooded with gas after trying so many times) I used a test light to check and see if power Great little cdi box "Bought this a month ago to put in a stock Crf50f to help wake the bike up. Your multimeter should be set at 2k ohms resistance. Outboard motors also often use CDI boxes, with some models of boats including CDI in their names. 7 cm; 176. AIE motor 4-cross 200, SUV-Styling ATV (50615) Arctic Cat 300 (32900-19B40, 070000-2490, QAC49) Arctic Cat 300 denso (32900-19B50, 070000-2500) Arctic Cat 375 quad (J112, 38F0, CB7212, 1G03) Arctic Cat 400 DVX400… Country Cat is a full line Arctic Cat, E-Z-GO, and Textron off Road dealer that opened it's doors in November 1991. 909. Many 96-97 340/440/500 Snowmobiles. $169. This is a repair service for your Arctic Cat 400 CDI Unit. This 2009 366 Arctic Cat had no spark, so I checked all the normal things moved on to the peak voltage tests. Now there isn't one for the 2000 model, the earliest year I see for the 400 is 2003. This part fits the following vehicles: OEM Style Arctic Cat CDI Box 15_001 for a 2004 Arctic Cat ATV 90 4-Stroke 2x4 Auto. To check it grab your multimeter and check the wires. Repair manual points to cdi box … read more Manufacturer ‎RMSTATOR Brand ‎RMSTATOR Product Dimensions ‎37. Discussion Starter · #16 · Oct 6, 2008. $179. A forum community dedicated to Arctic Cat Prowler UTV owners and enthusiasts. Check the ground. I had the coil checked and it was bad, so i ordered a new one. Check out Dan's extensive inventory for machines from the late 1970s to the present. This is not an exchange service. *This part does not have the mounting tabs. , of Thief River Falls, Minn. It’s a digitally formatted handbook that covers every aspect of repair. ·. First check the connections from the stator to the cdi. S. We appreciate your continued business. Part #: 01-143-29-MS. I tried bypassing the ignition still no spark, i also replaced some wires that looked bad. The atv starts fine and idles fine but as you accelerate it will bog down as if running out of gas. Look to us 1st for all your parts needs. like it running out of gas but not. 1998-2005 Arctic Cat 300 Performance CDI Unit. CDI Ignition Coil Spark Plug,Fit for Arctic Cat 300 2X4 4X4 1998-2005, for Arctic Cat 250 2X4 4X4 1999-2005,Replace 3530024,3530011 3290019B40,32900-19B50 CDI BOX QUESTION Snowmobile Fanatics Snowmobilefanatics. The problem wasnt octane. 6/12/08 @ 9:30 PM. Bypass your ignition switch , kill switch, and carburetor safety switches (on the side of the carburetors). The unit has 6 pins and no side flange mounting holes. To find your unit on a desktop just press “CTRL-F” then enter the model or number. BLOCK USER. The function of an ignition control module such as a CDI box is to create spark at juuuuust the right moment to account for combustion lag and cause the spark to ignite the air/fuel mix correctly in conjunction with the piston’s stroke. is there a way to test the cdi unit? Not really. Release # 99-057. com DA: 26 PA: 33 MOZ Rank: 71 . Re: CDI boxes arctic cat el tigres. To check if the ground is good just do a ohm check, it should A CDI box, or capacitor discharge ignition (or thyristor ignition) box, is typical on motorcycles, including most 3 wheel motorcycle models, certain cars, and small motors like those in lawnmowers. OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. Arctic Cat. Once this is done, measure the resistance between a blue wire to white wire and then the white wire to the ground . CDI UNIT. New and Improved Arctic Cat 250 Performance CDI Box. I have a 2007 arctic cat 500i 4x4 atv, no spark, replaced the plug, starter relay and ignition coil, still no spark. T7 Arctic-Cat / Kawasaki CDI: Still looking into the T7 CDI. AIE motor 4-cross 200, SUV-Styling ATV (50615) Arctic Cat 300 (32900-19B40, 070000-2490, QAC49) Arctic Cat 300 denso (32900-19B50, 070000-2500) Arctic Cat 375 quad (J112, 38F0, CB7212, 1G03) Arctic Cat 400 DVX400… Founding Member. Whether you are doing periodic maintenance, rebuilding the carburetor/electronic fuel injection or… The Arctic Cat service manual downloads for the above listed models describes the service procedures for the complete vehicle. I have replaced plug,plug wire and cap,coil,cdi box,stator,[fly wheel magnets look good and tight],and kill swich,but when I run voltage test,I still can get only 40 volts to the coil, when I hit the starter I still get only 40 volts, not enough to fire the plug. « Reply #1 on: April 11, 2013, 12:57:59 am ». Check the amps comming out of the stator plate going to the cdi box. Below is a list of successfully repaired units. Cool sounds like Hunter works it the ticket. 11. New and Improved Arctic Cat 300 Performance CDI Box. 7 Posts. 59 x 23. A CDI box, or capacitor discharge ignition (or thyristor ignition) box, is typical on motorcycles, including most 3 wheel motorcycle models, certain cars, and small motors like those in lawnmowers. Discussion Starter · #1 · Dec 4, 2004. Does anyone know how to test the cdi box on a 2002 sportsman 700. 2003 arctic cat 400 4x4 atv has no spark new stator 2 different cdi boxes if i pull the coil wires off the harness and use a test light to roll over the engine when i touch the test light to the wihte wire it will arc with the key on, wont do it again until i shut the ignition off and turn it back on. Testing Scenarios. 00. . By Randel1. Parts for Arctic Cat, Can-Am, Honda, Kawasaki, Polaris, Ski-Doo, Suzuki, and Yamaha. Before my dad sold it he replaced the throttle block assembly, both interior coils, the exterior coil, and the cdi box. Make sure all connections are free of moisture, tight and use a small amount of dielectric grease. - In cooperation with the U. Logged. 1) Power 2) Ground 3) Pulse Sensor 4) Exciter Coil (Flywheel) The Magnets hardly ever go bad. Thinking we are close, but still some work to be done. ORIGINAL POST. replaced cdi box again and new battery still wont start put volt meter on wires coming out of magnetio got voltage when motor cranks over. just to test to see if my ltf 300 king quad's cdi box (denso 32900-19b40) is toast, can plug it into my dads artic cat 250 cdi harness (32900-19b50) and see if it will just throw a spark? Submitted: 11 years ago. The only real way to test your CDI box is to swap it out with Arctic Cat CDI Box. C. Don't try fitting it to a different loom unless you don't mind blowing it, if all the connections are the same & the wire colours are the same then it may work but it may blow There is no easy check for the CDI unit so it has to be done by a process of elimination 1st try checking the resistance of the pick-up (pulsar) coil (around 150-300 ohms will do) Then check for continuity between the 2004 arctic cat 2x4 90 4 stroke wouldnt start put jumper cables on it bad battery fried cdi box. $ 756. OE #s: 32900-19B50. Part # 32900-19B50. What makes me wonder is Arctic Cat works with speed wrex and there aftermarket CDI is about $100 more. It has a 4 wire square plug, 2 wire oval-ish/rectangular plug, white and black wire plug, white with blue stripe wire plug, and what appears to be a brown ground wire. " If you have no spark and your trigger tests ok, your stator tests ok and you have tried a new set of coils then we’re possibly looking at a bad CDI box. 2011 ARCTIC CAT 550 ATV Service Repair Workshop Manual provides step-by-step instructions Arctic Cat Cheetah 5000 1977-1978 Panther 4000, 5000 F/C 1977-1978 Pantera 5000 F/C 1977-1979 Does anyone know how to test the cdi box on a 2002 sportsman 700. 1996 Arctic Cat Puma 340 No Spark. could also be a pick up coil on the stator, ignition switch, kill switch, tether if it has one. I have 2002 arctic cat 400 4x4 atv 6,000 miles never had any problems.